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    Old 25th March 2011, 03:57 PM   #21
    hiroftm
    Winger
     
     
    Join Date: Jul 2006
    Location: South Shields
    Default Re: Car help please - Diesel Smoking on Kick Down

    Quote:
    Originally Posted by PTR View Post
    Could just be the choke kicking in. Quick test, let it idel for 2 mins, then press the throttle to the floor and immediately release. Does it return to normal?
    Whats the choke exactly? I'm not very car savvy...

    I'll this when I finish work see what happens.
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    Old 25th March 2011, 04:01 PM   #22
    Gaz
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    Join Date: Sep 2005
    Default Re: Car help please - Diesel Smoking on Kick Down

    For Mondeo - Check EGR valve isn't choked up and check pipes on EGR system for splits.

    Inlet manifolds sometimes get choked up and need a clean

    Worst scenario is probably injector fault
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    Old 25th March 2011, 04:02 PM   #23
    safcgun
    Midfield
     
     
    Join Date: Feb 2003
    Location: south shields
    Default Re: Car help please - Diesel Smoking on Kick Down

    http://www.uniteddiesel.co.uk/diesel-engine-smoke.php
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    Old 25th March 2011, 04:03 PM   #24
    PTR
    Striker
     
     
    Join Date: May 2005
    Location: Peterlee
    Default Re: Car help please - Diesel Smoking on Kick Down

    Quote:
    Originally Posted by hiroftm View Post
    Whats the choke exactly? I'm not very car savvy...

    I'll this when I finish work see what happens.
    Simple terms, when the car is cold and needs "help" to get it running, the choke opens which pushes up the idle so the engine generates more power.

    That's a simplist view, before someone tells me its cack.

    You used to get a lever for this that you would "pull out" when you started your car, but its been automatic for 20 years or so now.

    Quote:
    Originally Posted by Gaz View Post
    For Mondeo - Check EGR valve isn't choked up and check pipes on EGR system for splits.

    Inlet manifolds sometimes get choked up and need a clean

    Worst scenario is probably injector fault
    How easy is it to get at this?

    What can you clean it with? i.e. some kind of solvent, or just physically clean it up?

    Black Smoke

    This is due to a air to fuel ratio imbalance, either the fuel system is delivering too much fuel into the engine or there is not enough clean air (oxygen ) a few things to look for :

    * Faulty injectors (injectors need attention at about 100.000 to 120 000 miles)
    * Faulty injector pump
    * Dirty air cleaner
    * Turbocharger or intercooler faulty
    * Problems within cylinder head, valves clogged up due to faulty EGR (exhaust gas recycling unit)



    The Forte is injector cleaning, and works best if you fill 50% of a new fuel filter with it, so I'll do that tomorrow.
    Will replace the air filter if it looks like it wasn't changed in the recent service - otherwise I'll give it a bang and make sure its not chocka with something it shouldn't be

    Hopefully we can remove the EGR and have a look to see what state it is in.


    If non of those are the culprit, its probably something serious
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    Old 25th March 2011, 04:14 PM   #25
    hiroftm
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    Join Date: Jul 2006
    Location: South Shields
    Default Re: Car help please - Diesel Smoking on Kick Down

    If its the choke and its because of the cold, when I push my foot to the floor should it return to normal?

    And if it doesn't...?

    Sorry for hijacking your thread btw
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    Old 25th March 2011, 04:18 PM   #26
    PTR
    Striker
     
     
    Join Date: May 2005
    Location: Peterlee
    Default Re: Car help please - Diesel Smoking on Kick Down

    Quote:
    Originally Posted by hiroftm View Post
    If its the choke and its because of the cold, when I push my foot to the floor should it return to normal?

    And if it doesn't...?

    Sorry for hijacking your thread btw
    My old Micra did
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    Old 25th March 2011, 04:25 PM   #27
    Gaz
    Winger
     
    Join Date: Sep 2005
    Default Re: Car help please - Diesel Smoking on Kick Down

    Quote:
    Originally Posted by PTR View Post
    Simple terms, when the car is cold and needs "help" to get it running, the choke opens which pushes up the idle so the engine generates more power.

    That's a simplist view, before someone tells me its cack.

    You used to get a lever for this that you would "pull out" when you started your car, but its been automatic for 20 years or so now.



    How easy is it to get at this?

    What can you clean it with? i.e. some kind of solvent, or just physically clean it up?

    Black Smoke

    This is due to a air to fuel ratio imbalance, either the fuel system is delivering too much fuel into the engine or there is not enough clean air (oxygen ) a few things to look for :

    * Faulty injectors (injectors need attention at about 100.000 to 120 000 miles)
    * Faulty injector pump
    * Dirty air cleaner
    * Turbocharger or intercooler faulty
    * Problems within cylinder head, valves clogged up due to faulty EGR (exhaust gas recycling unit)



    The Forte is injector cleaning, and works best if you fill 50% of a new fuel filter with it, so I'll do that tomorrow.
    Will replace the air filter if it looks like it wasn't changed in the recent service - otherwise I'll give it a bang and make sure its not chocka with something it shouldn't be

    Hopefully we can remove the EGR and have a look to see what state it is in.


    If non of those are the culprit, its probably something serious
    Not sure, my mate had same car as you and had similar problems. I just remember he said he cleaned EGR and inlet manifold that was choked up. He was told to check pipes round EGR / intercooler for splits as well.

    I clean EGR regularly on our Zafira Diesel, and just use carb cleaner with toothbursh or cloth to remove all the shit.

    This might help http://www.fordwiki.co.uk/index.php/..._Clearout_TDCi

    Use Forte stuff regularly when servicing ours, good stuff

    04:27 PM..
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    Old 25th March 2011, 04:27 PM   #28
    hiroftm
    Winger
     
     
    Join Date: Jul 2006
    Location: South Shields
    Default Re: Car help please - Diesel Smoking on Kick Down

    Quote:
    Originally Posted by PTR View Post
    My old Micra did
    It hasn't affected the performance of the car (I saw performance, theres not much of it ) and settles down shortly afterwards. Like I say, its just if its been idle for ages (over night or a full shift at work) and its been very cold recently hasn't it?
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    Old 25th March 2011, 04:28 PM   #29
    Spot
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    Join Date: Jul 2002
    Location: Leicester
    Default Re: Car help please - Diesel Smoking on Kick Down

    Quote:
    Originally Posted by WheyHey View Post
    Ram a tatty up the exhaust. Problem solved.
    wrong thread
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    Old 25th March 2011, 04:38 PM   #30
    Jesse The Body Ventura
    Midfield
     
     
    Join Date: May 2006
    Location: Unknown
    Default Re: Car help please - Diesel Smoking on Kick Down

    EGR valve will usually throw up an EML / Spanner light.
    You'll also notice a drop in power below 2000 rpms.

    Cleaning it can be very hit or miss, not sure on Ford parts but my Vauxhall was £70 including gaskets. Very easy to take off and replace.

    As your car is 2004 I doubt it's got a DPF but I would check.

    Could be fuel mixture, dumping too much fuel in or not enough air etc
    Air filter, diesel filer, faulty MAF etc
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